Browsing by Subject "Digestate"

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Biogas production vs. dung combustion as household energy in rural Ethiopia
(2011) Müller, Joachim; Barfuss, Isabel; Gwavuya, Stanley; Abele, Steffen
The objective of the study was to investigate the potential of dung as primary and secondary energy source, i.e. direct combustion of dung and combustion of its secondary products biogas or dried digestate, under consideration of its quality as fertilizer. The results of the analysis show the similarity of dung and digestate regarding combustion characteristics. Fertilizer values proved better for digestate. However, calorific value of dung proved much lower than those of biogas. Thus, biogas represents a good alternative energy source with double benefit. Besides its better combustion characteristics compared to dried dung, it also delivers a superior fertilizer.
Characterisation of biogas digestate as raw material for fibre composites
(2022) Gebhardt, Marion; Lemmer, Andreas
Various synthetic fibres and natural fibres are used as reinforcing fibres in the fibre composite industry. Efforts towards sustainable products and the avoidance of land-use competition are increasingly driving the search for alternatives. Biorefineries are one possible solution. Biogas plants process structurally rich plant-based biomass. The resulting digestates have already been partially degraded. Natural reinforcement fibres are extracted chemically or biologically from plants, the use of digestates is obvious. This paper deals with the question whether biogas digestate can be used as a fibre raw material for composite materials. Digestates from four different commercially operated biogas plants in Germany are considered. Besides three biogas plants that utilize an average mix of animal excrement and plants one plant is operating solely plant-based. The solid portions of the fermentation residues were first examined regarding fibre quality. For this purpose, the fibre dimensions (fibre length and degree of slenderness) and the density of the fermentation residues were determined. Utilizing a feed analysis according to van Soest, the proportions of cell wall components were examined. The results of the investigations were compared with common fibres such as flax and wood. In addition to the properties, the possible fibre yield from the various fermentation residues was also considered. In this study, the influence of the starting substrates was considered in detail. For this purpose, the distribution of different size classes was first determined utilizing wet sieve analysis. These results were combined with the dry matter content. Digestates from a plant using exclusively plants as substrates, with a high proportion of hop vines, are considered separately. It is considered whether the additional washing of the fermentation residues brings an advantage for the fibre quality. To prove this thesis, the most common fibre properties are also examined and compared with wood fibres. These digestates from this biogas plant are used for the following investigations. Composite materials are often produced with a textile as reinforcement. Therefore, the digestate is first processed into a nonwoven. The wet laying technology is used, as it is suitable for various types of fibres. Only cellulose is used as a binding material so that the nonwoven is completely bio-based. The hot-press technology with a thermoset matrix is used to produce the composites. The matrix used is a partially bio-based epoxy resin system. The most suitable process parameters are determined with two test scenarios. In the first run, the proportion of added matrix is varied at constant pressure. In the second run, the pressure is varied at constant matrix content. Destructive and non-destructive material tests are carried out to check the material properties. To make a statement about a suitable application, the mechanical properties and the water absorption are of particular importance. In addition, the behaviour towards chemicals is examined to be able to assess the resistance of the material. For this purpose, the composite material is produced with the previously determined process parameters and immersed in various chemicals. Finally, the durability of the composite materials is examined. For this purpose, the composite material is also produced with the previously determined process parameters. An epoxy resin with a higher bio-based content is used as the matrix. The material is exposed to UV radiation and humid air for three months. Afterwards, the mechanical properties and water absorption are examined again. The main finding of the presented study is that the solid components of digestate can be processed into composite materials. The properties of the digestate fibres are similar to those of wood fibres. For the yield of digestate fibres, it is advantageous if only a small proportion of animal excrements is used as substrate in the biogas plant. Additional processing after fermentation leads to an increase in fibre quality. The hot-press-technology has proven to be a suitable process, as fully impregnated composites with reproducible properties can be produced. The process parameters determined are a pressure of at least 4:5MPa and a matrix addition of 60%, which corresponds to an excess of about 10%. The properties of the composites are comparable to Wood Plastic Composites. Therefore, they can be considered adequate. The durability is shown to be inadequate due to the strong reduction in mechanical properties after artificial weathering and chemical storage. The durability is mainly dependent on the matrix. Based on the results described, an application for the digestate composites as furniture material is recommended.
Effect of reactive and non-reactive additive treatment on the recovery of phosphorus from biogas digestate
(2023) Uppuluri, Naga Sai Tejaswi; Dinkler, Konstantin; Ran, Xueling; Guo, Jianbin; Müller, Joachim; Oechsner, Hans
The annual phosphate (PO43−) utilization has increased, leading to a depletion of existing sources of phosphorus (P). To overcome this, digestate as a source to recover P is being investigated. Due to the abundance of nutrients, the digestate from an agricultural biogas plant is used as fertilizer for crops. The separation of solids and liquids from the digestate by a screw press is the simplest form of concentrating, therefore, recovering PO43−. This is the most commonly employed method in existing biogas plants. However, the separation is not very efficient as only 20–30% of P is recovered in the solid phase. The goal of this study is to increase the separation efficiency and recover more P into the solid phase, in order to improve the transportability. For this, separation trials at a laboratory scale were performed for five experimental groups, with biochar and straw flour as non-reactive additives and kieserite as a reactive additive. In addition, untreated digestate was studied as a control. The control and the treatment with biochar and straw flour were carried out at 25 °C, while the treatment with kieserite was performed at 25 °C and 50 °C. The separation trails were performed at treatment times of 0 h, 1 h, 2 h, 8 h, and 20 h. The results showed that the treatment with additives had a beneficial effect on the recovery of P. It was noted that kieserite treatment at 25 °C and 50 °C bound about 61% of the total P present in the digestate to the solid phase. A sequential extraction was performed to study the effect of additives on the recovery of different P species. The results concluded that, compared to biochar and straw flour, kieserite was efficient in recovering the non-labile fractions (NaOH-P and HCl-P) of P, which act as slow-release fertilizers. This study shows that the use of additives, especially kieserite, has a positive influence on recovering P from digestate, and further research to optimize the recovery process would be beneficial.
Influence of biogas-digestate processing on composition, N partitioning, and N₂O emissions after soil application
(2023) Petrova, Ioana; Pekrun, Carola
The ever-growing need for agricultural products represents a global issue, particularly with a view to the limited availability of cultivable land. According to the latest estimates, the arable land per capita decreases and, in 2050, is expected to account for about 60% less than in the 1960s. In order to meet the demand, agriculture has evolved into industrial-like structures. This development often goes along with nutrient surpluses (e.g., excess of nitrogen and phosphorus) and increased emissions, caused by mismanagement and inappropriate agricultural practices (e.g., over-fertilization). Biogas plants offer a possibility to valorize organic residues and wastes, but potentially aggravate this problem since additional organic residues (referred to as digestates) with considerable nutrient contents are generated as by-products. A simple approach to adjust nutrient levels in the affected regions is the transfer of manures and digestates. However, to make this feasible, a reduction of water content (and consequently of total mass/volume) of digestates is required. Up to now, various techniques for digestate downstream processing are available. Previous research mainly addressed single processing stages or differences between feedstock mixtures. Only limited information was found about the influence of a completed downstream processing on total mass reduction and nitrogen concentration in digestate. Studies about the (gaseous) N losses that occur after the application of the respective intermediate and final products to soils were equally scarce. Therefore, the aims of the current doctoral thesis were to determine (i) the mass reduction achieved by the gradual removal of water within competing processing chains, (ii) the nitrogen partitioning after every single processing step and its recovery in the end products, and (iii) the amount of greenhouse gases (especially N₂O) released after the application of intermediate and end products to soils in comparison to untreated, raw digestate. For that purpose, two commercial, full-scale biogas plants were examined, which completely processed either the solid or the liquid fraction after mechanical screwpress separation of raw digestate. The separated solid fraction was subsequently dried and pelletized, while the liquid fraction was treated by vacuum evaporation with partial NH₃ scrubbing. As final products, digestate pellets and N-enriched ammonium sulfate solution were generated. Calculation of a mass flow balance served as the basis for determining (total) mass reduction, the partitioning of fresh mass and nitrogen during digestate processing, and the recovery of initial N in the products. Additionally, the environmental impact of utilizing digestate as an organic fertilizer was studied by measuring the N₂O release after application to soil under field and laboratory conditions. A further in-depth analysis was performed to observe the main factors influencing the production and release of climate-relevant N₂O from digestate pellets. It was found that the mass reduction caused by water removal during subsequent processing accounted for 6% (solid chain) and 31% (liquid chain) of the total mass of raw digestate. Liquid processing required 40% less thermal energy per ton of water evaporated than solid processing. At the end of the downstream processing, the recovery of initial nitrogen in pellets was 33% lower than in ammonium sulfate solution. Regarding the environmental impact of digestate application to soil, mechanical solidliquid separation showed the potential to reduce N₂O emissions. Contrary to expectations, pelletizing of dry solid boosted the emissions, which was linked to the properties and composition of the pellet. Here, indigenous microbial activity triggered N₂O production and release from denitrification immediately after wetting. Overall, the present work has shown that the subsequent processing of separated solid or liquid digestate generates different products with individual benefits and challenges. Solid digestates are characterized by a high share of recalcitrant organic compounds and therefore can serve, e.g., as soil improver. After processing to pellets, they can be easily transported, stored, and commercialized. However, it is questionable whether the pelletizing process is advisable, since pellets emitted a considerable amount of GHGs during utilization. Liquid processing produces ammonium sulfate solution, which can be utilized as a valuable inorganic fertilizer rich in plant-available N. Besides the discussed advantages, a final decision for or against digestate processing always depends on individual factors, such as local situation and financial means. Smart decision-making must include fertilizer properties, technological performance, and economic feasibility. With a view to future research, additional aspects were identified, such as returning to a laboratory-scale biogas plant for more accurate digestate sampling and analysis, consideration of digestate storage and transport, and economic evaluation of the entire digestate value chain including the assessment of digestate fertilizer value (expressed as e.g., N use efficiency or N fertilizer replacement value).
Optimierung der primären Gärung bei zweistufigen Biogasanlagen
(2016) Lindner, Jonas Philipp; Jungbluth, Thomas
The microbial conversion of biomass into biogas generally comprises several steps. These steps, are divided in accordance to the involved microorganisms and are often referred to as primary fermentation, secondary fermentation and methane formation. In contrast to single-stage, two-stage biogas system performs primary fermentation spatially separated from the methanogenesis in order to provide optimal milieu conditions for each group of microorganisms. There are many different reactor settings outlined in scientific literature for two-stage biogas production. For the digestion of energy crops or biowaste, discontinuously charged leach-bed reactors are often combined with anaerobic filters. The main disadvantage of this setup is the impossibility of regulating the pH-value in the first step, thus leading to fluctuating acid and gas production rates. To avoid this, new approaches aim to use continuous flow stirred-tank reactors for the process of primary fermentation, using chemical additives for the pH regulation. In the framework of this research, a process automation for a continuous two-stage system was developed and implemented in two lab scale plants at the State Institute of Agricultural Engineering and Bioenergy. Each laboratory plant comprised of a continuous stirred-tank reactor with an integrated filtration for solid-liquid separation and an anaerobic filter. In the primary fermentation stage, the adjustment of the pH-value was made by an indicatorbased return of alkaline effluent from the anaerobic filter. In order to evaluate and optimize the newly developed and completely automated pH-regulation system, this study investigated the (I) influence of the substrate characteristics on the degree of degradation and the biogas yields, (II) optimal pH-value for biomass degradation in the primary fermentation and (III) the possibility of enhancing methane yields by combined mechanical and enzymatic treatment of digestates with a subsequent refeeding into the process. The results of the investigations clearly showed the suitability of the system for a highprecision pH-regulation in primary fermentation for the tested pH-values 5.5, 6.0, 7.0 and 7.5. This unique technique enabled the continuous formation of organic acids and biogenic gases. Hay/straw, maize silage and sugar beet silage were digested at a pH-value of 5.75 in order to investigate the influence of different substrates on the two-stage system performance. Compared to the determined potential biogas yields, the recorded methane yields were 70.6 % lower for the hay/straw substrate and 31.3 % lower for maize silage in the two-stage system. Contrary to this, for sugar beet silage no difference in the gas yields between the batchtest and the two-stage system could be detected. Further investigations on the influence of pH-value on the degradation rate of lignocellulosic substrates showed an optimum pH between 7 and 8. The mechanical treatment of the digestates with the ball mill exhibited no losses of volatile solids through warming. The application of this procedure enhanced the specific methane yield from 9 to 17 % for maize silage digestate and hay/straw digestate respectively from the described laboratory plant. The treatment of the digestate obtained from a full-scale plant permitted a triplication of the specific methane yield at very low level. The combined mechanical and enzymatic treatment through the aerobic fungi “lentinula edodes” resulted in losses of volatile solids between 58.2 and 86.4 % for the hay/straw digestate and between 10.8 and 18.4 % for the substrate from the full-scale biogas plant depending on the incubation time. Furthermore, the investigations determined an increase in the lignin content of the hay/straw digestate by the combined treatment. Overall, using the digestate of the two-stage system, the mechanical/enzymatic treatment attributed to a methane yield loss by 86.4 %. In contrast, an increase of methane production by 134.5 % was observed with the full-scale digestates. This study has revealed that two-stage biogas systems are favorable only for easily degradable substrates. The phase separation was not beneficial for fiber rich substrates. Based on the results, a reactor cascade consisting of a continuous stirred-tank reactor and an anaerobic filter with similar milieu conditions seems to be well suited for the digestion of organic wastes. Due to the extraordinary high process stability, flexibility and high load capacity this system is very suitable for the treatment of substrates with extremely varying compositions. Moreover, within the study essential basics for the application of innovative fermentation procedures (e.g. pressure fermentation) were investigated. The combined mechanical and enzymatic treatment of digestates seems to be an interesting alternative to the established substrate pretreatment systems and it can be recommended also for single-stage biogas plants.
Suitability of recycled organic residues from animal husbandry and bioenergy production for use as fertilizers
(2021) Bauerle, Andrea; Lewandowski, Iris
In recent years, agriculture has been increasingly faced with the acute need to find a more sustainable practice for dealing with nutrient-rich organic side streams. For ecological and economic reasons, pressure is mounting every day to implement an improved utilisation and to close nutrient loops in agriculture to the maximum possible. Pig manure and biogas digestates are suitable as organic fertilisers because they contain essential plant nutrients. They also provide organic matter that contributes to the maintenance of soil fertility. However, their current use is often insufficient. Both residues can be used as fertilisers either directly or following treatment. This can be as simple as solid-liquid separation. A more advanced approach is the precipitation of phosphorus for conversion into phosphate fertilisers ("P-Salts"). The fertilising effect of such innovative P-Salts needs to be investigated in an agronomic context. The same applies for the integration of separated biogas digestates as organic fertilisers into different biomass production systems. The primary objective of this thesis is to establish whether recycled fertilisers from organic residues are comparable to mineral fertilisers and can serve as a suitable substitution. For this purpose, five specific objectives were defined: (1) to determine whether separated biogas digestates can complement or substitute mineral fertilisers and whether/how they affect long-term yield performance in different biomass cropping systems; (2) to ascertain which type of separated biogas digestate is suitable for which biomass production system; (3) to test the effect of two recycled P-Salts on yield and quality of different crops compared to triple superphosphate (TSP); (4) to examine whether the combination of recycled P-Salts with biochar and dried solid digestates results in interaction effects; and (5) to assess whether there are differences in the uptake efficiency of recycled and mineral fertilisers between different crop types. Thus, several experiments were carried out. The fertilising effect of separated biogas digestates on three biomass production systems (perennial grassland, intercropping of triticale and clover grass, silage maize) was investigated in multi-year field experiments in south-west Germany. P-Salt and biochar from pig manure were tested in a greenhouse study with spring barley and faba bean. In a second greenhouse study with ornamentals, the P-Salt from manure, a P-Salt from biogas digestate, and dried solid digestates were assessed. The long-term yield stability of biomass cropping systems fertilised with separated biogas digestates was clearly demonstrated under field conditions. Separated biogas digestates can substitute mineral fertiliser in perennial and intercropping systems. Solid digestates were most suitable for cropping systems with soil tillage where their incorporation into soil is possible. The intercropping of triticale and clover grass was found to be the most stable system, with constantly high biomass yields being maintained using only digestates. For maize, a combined application of digestates and mineral fertiliser proved to be the best option. The P-Salt from manure had the same or even better effects than TSP on spring barley and faba bean. In the experiment with ornamentals, the two P-Salts from manure and digestate had more or less the same effect as TSP on biomass production. These results suggest that both P-Salts have an equivalent fertilisation effect to TSP and can thus replace it as mineral fertiliser. In this thesis, it was possible to achieve competitive yield results with the tested fertilisers, provided that they are integrated in a suitable fertilising strategy. The next step is for the recycled fertilisers to be actually used in agricultural practice - a prerequisite for which being that their implementation has agronomic, practical, ecological and economic advantages. The enhanced use efficiency of N and P already available on farms is challenging but necessary to reduce dependency on both synthesised N fertilisers and imported P fertilisers. This thesis significantly contributes by providing knowledge on the fertilising effect of selected recycled fertilisers necessary for their future implementation in agriculture. Optimised nutrient management and residue treatment using advanced technologies can contribute to the further closing of nutrient cycles. The highest environmental benefits can be realised on farms with excess residues and limited agricultural land. It is therefore highly recommended that these farms improve their current practice by prioritising the implementation of appropriate measures. Sound residue management necessitates strategic planning and capital investments from farmers and companies, but is a crucial step towards the sustainable intensification of cropping systems and resilient future agriculture.