Leveraging regionally sourced natural fibers for coreless filament winding in sustainable construction

Abstract

This study investigates the potential of regionally sourced natural fibers (NF) as sustainable feedstocks for coreless filament winding (CFW), an innovative and resource-efficient composite fabrication method for construction. As the sector moves towards bio-based materials, flax has emerged as a benchmark due to its compatibility with CFW and favorable mechanical properties. However, supply chain vulnerabilities and price volatility highlight the need for regional alternatives to flax fibers. By assessing hemp, miscanthus, lavender, nettle and wheat straw cultivated in Baden-Württemberg (BW), this paper links crop sustainability and fiber suitability with the broader aim of strengthening local biomass utilization within the bioeconomy. A multi-stage evaluation framework compares environmental, economic, social, and technical indicators against flax, focusing on biomass availability, input intensity, ecosystem services, land-use competition, and fiber properties. The results identify hemp as the most promising alternative due to its high fiber output, low cultivation inputs, beneficial ecosystem services and mechanical performance. Nettle offers strong mechanical performance but faces agronomic limitations, while lavender presents niche potential under integrated production systems. Miscanthus and wheat straw, while unsuitable for direct CFW due to fiber morphology, may serve as supplementary feedstocks through modified processing. These findings underscore the role of local biomass streams in creating robust regional value chains, contributing to the resilience and sustainability of the bioeconomy. While the focus of this study is on BW, the framework can be transferred to other regions and may serve as a practical tool for policy, industry, and research seeking to advance circular approaches in bio-based construction.